Battery Terminals

B

D

A

C

The tin plating on these copper battery terminals provides corrosion resistance, making them longer lasting. Feature wire size and polarity markings. Include nut and bolt. Can be crimped and soldered.

Use flag battery terminals to connect several batteries together. Use left and right elbow battery terminals to fit in confined spaces. Sold individually.

Polarity (A)Straight (B)Flag (C)Left Elbow (D)Right Elbow
6 Ga.
Negative BTC-6N - - - - - BTCF-6N-L BTCF-6N-R
Positive BTC-6P - - - - - BTCF-6P-L BTCF-6P-R
4 Ga.
Negative BTC-4N - - - - - - BTCF-4N-L BTCF-4N-R
Positive BTC-4P - - - - - - BTCF-4P-L BTCF-4P-R
Universal BTC-4U - - - - - - - - - - - - - - - - - -
2-1 Ga.
Negative - - - - - - BTCF-2N BTCF-2N-L BTCF-2N-R
Positive - - - - - - BTCF-2P BTCF-2P-L BTCF-2P-R
1/0 Ga.
Negative BTC-1N BTCF-1N BTCF-1N-L BTCF-1N-R
Positive BTC-1P BTCF-1P BTCF-1P-L BTCF-1P-R
Polarity (A)Straight (B)Flag (C)Left Elbow (D)Right Elbow
1/0 Ga.
Negative BTC-1/0N BTCF-1/0N BTCF-1/0N-L BTCF-1/0N-R
Positive BTC-1/0P BTCF-1/0P BTCF-1/0P-L BTCF-1/0P-R
2/0 Ga.
Negative BTC-2/0N BTCF-2/0N BTCF-2/0N-L BTCF-2/0N-R
Positive BTC-2/0P BTCF-2/0P BTCF-2/0P-L BTCF-2/0P-R
3/0 Ga.
Negative BTC-3/0N BTCF-3/0N BTCF-3/0N-L BTCF-3/0N-R
Positive BTC-3/0P BTCF-3/0P BTCF-3/0P-L BTCF-3/0P-R
4/0 Ga.
Negative BTC-4/0N BTCF-4/0N BTCF-4/0N-L BTCF-4/0N-R
Positive BTC-4/0P BTCF-4/0P BTCF-4/0P-L BTCF-4/0P-R
No-Crimp Battery Terminals

A

B

C

Wire Size
Range (AWG) Polarity Standard
(A)One-Way, Top Post
6-1                 - - - - - BTL
2-4/0              - - - - - BTL-2/0
(B)Three-Way, Top Post
2-4/0             Positive BTL-3P
2-4/0             Negative BTL-3N
(C)Side-Mount
6-1              - - - - - BTL-SM
*Tin-plated Brass

No crimping tool is needed to attach your cable to these battery terminals - simply tighten the bolts. They also offer a wide wire size range to fit more applications.

Standard terminals are made of lead.

The corrosion resistant battery terminals are made of zinc alloy and last 3 times longer in harsh environments than standard lead battery terminals. They are lead free and 3.6 times more conductive than standard lead terminals. Also RoHS compliant.

One-way terminals can be used as positive and negative terminals.

Three-way terminals allow you to insert your cable from any one of three directions for added flexibility of installation.

Quick-Replace, simply mount your 5/6" stud copper lug on the threaded post.

Sold individually.

Military Style and Marine Battery Terminals

Military Style

Marine

Wire Size
(AWG) Polarity Standard
Military Style
4/0 Ga. Negative BTM-N
4/0 Ga. Positive BTM-P
Marine
4/0 Ga. Negative WNBT-56N
4/0 Ga. Positive WNBT-38P

If military battery terminals are good enough for the military, they can stand up to the toughest of applications. Feature an extra long 3/8" diameter bolt that's ideal for mounting lugs. Also have a 5/16" diameter short bolt. Clearly marked positive and negative.

Marine battery terminals withstand harsh seas. They allow you to easily connect and disconnect lugs from your battery with the spin of a wing nut. Positive has a 3/8" wing nut and the negative has a 5/16" wing nut.

Standard terminals are made of lead.

Covers for Copper Lugs and Battery Terminals

A

B

C

D

E

F

Flexible vinyl covers protect copper lugs and battery terminals from short circuiting and contaminants. Color coded for easy identification of positive and negative terminals. Max temperature 194°F. Sold individually.

Wire
Size
(AWG) Black Red
(A)Copper Lug Covers
8-2 CL8-2B-COV CL8-2R-COV
6-1 CL6-4B-COV CL6-4R-COV
2-1/0 CL2-1B-COV CL2-1R-COV
2/0 CL2/0B-COV CL2/0R-COV
3/0-4/0 CL3/0-4/0-B-COV CL3/0-4/0-R-COV
Wire
Size
(AWG) Black Red
(B)Flag Battery Terminal Covers
4/0 BTCFB-COV BTCFR-COV
(C)Copper Battery Terminal Covers
8-6 BT-86B-COV BT-86R-COV
4-1 BT-41B-COV BT-41R-COV
1/0 BT-1/0B-COV BT-1/0R-COV
2/0 BT-2/0B-COV BT-2/0R-COV
3/0-4/0 BT-4/0B-COV BT-4/0R-COV
Wire
Size
(AWG) Black Red
(D)Elbow Battery Terminal Covers
3/0 Left BTCFB-L-COV BTCFR-L-COV
3/0 Right BTCFB-R-COV BTCFR-R-COV
(E)Military Battery Terminal Covers
8-4/0 BTM-OVALB-COV BTM-OVALR-COV
(F)Marine Battery Terminal Covers
8-4/0 WNBTB-COV WNBTR-COV
Solder Slugs

Soldering allows you to make a connection without needing an expensive tool. Simply drop the slug in your battery terminal or copper lug, heat, then insert your wire. Select the slug that matches your wire size.

Wire Size (AWG) Slug Color Qty.
6 Gray BT-SLUG-6 10
4 Silver BT-SLUG-4 10
2 Green BT-SLUG-2 10
1 Red BT-SLUG-1 10
1/0 Gray BT-SLUG-1/0 10
2/0 Orange BT-SLUG-2/0 10
3/0 Purple BT-SLUG-3/0 10
4/0 Yellow BT-SLUG-4/0 10
Seated Threaded Stud Type Battery Terminals

A

B

Use with threaded (stud type) battery terminals. Made of tin-plated copper. Features wire size and polarity markings. Can be crimped and soldered.Use two-sided terminals to connect several batteries together

Wire Size (AWG) (A)Standard (B)Two-Sided
4 Ga. BTS-4 - - - - - -
2-1 Ga. BTS-2 - - - - - -
1/0 Ga. BTS-1/0 BTD-1/0
2/0 Ga. BTS-2/0 BTD-2/0
3/0 Ga. BTS-3/0 BTD-3/0
4/0 Ga. BTS-4/0 BTD-4/0
Battery Terminal Kit

This kit contains 20 different terminals, 460 pieces, sizes 16 to 10 gauge, including rings, hooks, forks, and butt splices. Comes in a metal box.

Part #

BATT TERM KIT

Kit Contains Description Qty.
BTC-2/0P 2/0 Ga. Positive Battery Terminals 5
BTC-2/0N 2/0 Ga. Negative Battery Terminals 5
BTC-4P 4 Ga. Positive Battery Terminals 3
BTC-4N 4 Ga. Negative Battery Terminals 2
CL2/0-38 2/0 Ga. 3/8" Stud Copper Lugs 10
CL2/0-12 2/0 Ga. 1/2" Stud Copper Lugs 10
CL4-38 4 Ga. 3/8" Stud Copper Lugs 10
(Cont.) Description Qty.
BB Replacement Battery Term. Bolts and Nuts 25
X700-7R 3/4" Red HD Adhesive-Lined Shrink Tube 1
X700-7B 3/4" Black HD Adhesive-Lined Shrink Tube 1
BT-SLUG-2/0 2/0 Ga. Orange Solder Slugs 10
BT-SLUG-4 4 Ga. Silver Solder Slugs 10
TL-97944 2 oz. Tube, Corr. Preventative Compound 1
2-Pole Battery Connectors

Housing

Contact

Dust
Cover

The housings are interchangeable. Two housings fit together, like a handshake. Two contacts are needed for each housing. Use the dust covers to cover the open connection.

Wire Size (AWG) Color Description

50 Amp Series

6 Gray 1 Housing and 2 Contacts AN-6319
6 Black 1 Dust Cover AN-134G1

175 Amp Series

4 Gray 1 Housing and 2 Contacts AN-6325G6
4 1 Contact only AN-948
2 Gray 1 Housing and 2 Contacts AN-6325G5
1/0 Gray 1 Housing and 2 Contacts AN-6325G1
1/0 Red 1 Housing and 2 Contacts AN-6329G1
- - - - - - Gray 1 Housing AN-940
- - - - - - Blue 1 Housing AN-941
- - - - - - Yellow 1 Housing AN-943
- - - - - - Red 1 Housing AN-949
1/0 1 Contact only AN-944
Wire Size (AWG) Color Description

175 Amp Series

(Cont.)
- - - - - - Black 1 Dust Cover AN-134G2

350 Amp Series

2/0 Gray 1 Housing and 2 Contacts AN-6320G1
3/0 Red 1 Housing and 2 Contacts AN-6322G5
- - - - - - Gray 1 Housing AN-906
- - - - - - Blue 1 Housing AN-912
- - - - - - Red 1 Housing AN-913
- - - - - - Yellow 1 Housing AN-914
- - - - - - Green 1 Housing AN-931
2/0 - - - - - - 1 Contact only AN-907
3/0 - - - - - - 1 Contact only AN-916
4/0 1 Contact only AN-908
- - - - - - Black 1 Dust Cover AN-134G3
Adapters and Replacement Fasteners for Battery Terminals

A

B

C

D

E

F

G

H

I

Description Pkg. Qty.
(A)Battery Terminal Bolt and Nut BB-KIT 25
(B)Brass Standard Top Post Mount Adapter Accessory Bolt BHD-L 1
(C)Side Mount Standard Top Post Adapter (Positive) BTAM-POS 1
(C)Side Mount Standard Top Post Adapter (Negative) BTAM-NEG 1
(D)Corrosion Resistant Zinc Alloy Seated Threaded Stud Type
to Standard Top Post Adapter (Positive) BTAF-POS-Z 1
(D)Corrosion Resistant Zinc Alloy Seated Threaded Stud Type
to Standard Top Post Adapter (Negative) BTAF-NEG-Z 1
(E)Side Mount Replacement Bolt BHD 1
(F)Side Mount Long Replacement Bolt BHD-XL 1
(G)Side Mount Battery Terminal Bolt SMBB 10
(H)Extra-Long Side Mount Battery Terminal Bolt SMBB-L 10
(I)Stainless Steel Nut for Seated Threaded Stud Type Battery Posts SSN 25

Through-Wall Powerbolts

 

 

 

Cover

(Included)

Powerbolts are a safe way to pass electrical current through a barrier. Handles 0-3/8" wall thickness and is 3" long. Choose red or black nylon base and weatherproof rubber cover. 440 amps at 12 VDC.

Panel Thickness Red Black
3/8" - 16 Post
0"-3/8" PBCC-3/8RW PBCC-3/8BW

Quick Disconnect Power Feed

QPDF-30

Fast connections to power multiple devices. Simple plug 1/4" female quick disconnects to male common feed nickel plated brass tabs. 20 amps max per contact tab, 55 amps max per tier and 48 VDC max. Red insulator included.

Number of Feeds Amps Part Number
10 55 QPDF-10
20 110 QPDF-20
30 220 QPDF-30
Jumpstart Connector

Create a convenient external point to jumpstart your vehicle or equipment. Simply mount the bracket to any flat surface for ease of access. 350 amps max at 12VDC. They are 5"X3"X4" and include red and black rubber boots

Part # JUMPSTART



Powerposts

A compact design for small areas, the 8 point powerpost is used to get power to several different devices. It has a 3/8" stainless steel input power post and 8 output positions with #8-32 stainless steel screws. The base is glass filled nylon.

Color
Red POWERPOST8-38R
Black POWERPOST8-38B
Battery Jumper Terminals and Studs

Make easily accessible battery connections, on the inside and outside of the vehicle. Solid brass posts and can be used separately or in pairs. Contact posts 13/16" diameter and 1 1/8" long. Accepts 6-48 vdc cables.

Polarity Color
Jumper with Cap

Cap Only
Positive Red CH-46210-02 CH-97846-A
Negative Black CH-46210-03 CH-97846-B
Smart Battery Isolator

Smart battery isolators are hybrid eletronic/electromechanical relays that prevents the auxiliary battery from draining the starting battery.

Amps Volts Terminal Studs  
85 9-16 5/16"-24" CH-48525
200 9-16 5/16"-24" CH-48530
Grounding Straps

The lug to lug grounding straps are finely stranded for maximum conductivity. They are tin coated copper, flexible and corrosion resistant.

Wire Size (AWG) Length Stud Size
4 9" 1/2" GND-STRP-4-9
4 13" 1/2" GND-STRP-4-13
4 18" 3/8" GND-STRP-4-18
1/0 12" 1/2" GND-STRP-1/0-12
1/0 18" 1/2" GND-STRP-1/0-18
Battery Isolator

Battery isolators are used on vehicles with two batteries. They isolate the batteries to prevent one from draining into the other. Also both batteries can be charged at the same time from one source.


CH-48092

CH-48122

CH-48092
Amp Stud sizes Mounting Holes Size
90 (3) 1/4", (1) #10 (4) 9/32" 6 1/2" L x 3 1/4" W x 2 13/16" H CH-48092
140 (3) 5/16", (1) #10 (4) 9/32" 6" L x 4 3/16" W x 3 11/32" H CH-48122
200 (3) 5/26", (1) #10 (4) 9/32" 8 1/2" L x 4 3/16" W x 3 13/32" H CH-48162